Real time monitor T-FACTORY.exe® is the main server for manufacturing management automation applications, providing the following solutions:
In addition the T-Factory RTM+ includes all RTM+ (HMI applications) features and may be used in the integrated systems covering both business and process control automation. T-Factory RTM+ has the following features for real time MES, EAM and HRM applications:
MES features of T-Factory RTM+:
- visualization in real time of material (inventory) and energy flows in the technology chains;
- calculating material balances between any elements of technological chain;
- calculating energy balances;
- visualization of material and energy losses at any technological stage;
- calculating the manufacturing cost in real time, at each technological stage;
- generating production orders;
- generating orders for materials and works orders on the base of production orders, automatically and forwarding the same to the executors;
- setting up the MES document flow circulation rules with approval of stages by the personnel in charge;
- performing network planning for production works;
- controlling the execution of works;
- controlling the quality using the process-oriented approach, complying with ISO 9000:2000 international standard;
- revealing "bottlenecks" of the production – the reasons of growth of the manufacturing cost, wastage, losses, deviations from the terms of execution, etc.;
- monitoring of compliance of time and cost of production orders execution with the planned targets;
- logging the MES-statistics of operation, downtime, failures and maintenance of equipment.
EAM features of T-Factory RTM+:
- filling in the asset record database;
- assigning maintenance priorities;
- linking the maintenance services with real time data from TRACE MODE HMI and SOFTLOGIC;
- automatically generate EAM orders for materials and works;
- setting up the EAM document flow circulation rules with approval of stages by the personnel in charge;
- performing network planning for maintenance works, for an unlimited period;
- controlling the execution of works;
- logging the EAM-statistics of operation, downtime, failures and maintenance of equipment;
- accounting of the maintenance cost;
HRM features of T-Factory RTM+:
- account for executed works;
- account for quality of executed works;
- transmit the information about execution of works to external applications for calculation of pay and bonuses;
- perform network planning of the works;
- perform work management - supervision of the execution of works;
- save statistics of work execution and downtime of the personnel;
- account for the labor cost;
SCADA/HMI features of T-Factory RTM+:
- data acquisition from I/O devices via built-in and user TRACE MODE drivers, DDE and OPC;
- primary data processing - filtration, scaling, boundaries control, dead band etc.;
- process control with the IEC 6-1131/3 standard programs;
- HMI visualisation of information on screens and trends;
- alarming;
- HMI-information provision through TCP/IP network to TRACE MODE clients and servers;
- real time data storage to industrial RT DBMS SIAD/SQL 6 with record speed;
- statistical processing of data archived in the SIAD/SQL 6 RT DBMS and calculation of statistical parameters;
- connecting to external databases via ODBC interface and execution of SQL-queries in real time;
- processing, according to user algorithms, and visualization of data archived in SIAD/SQL 6 and of the information received from external DBMS.
The T-FACTORY RTM+ includes the real time DBMS SIAD/SQL 6 server, enabling fast data saving, real time statistical processing and interaction with the common relational databases (MS SQL Server, Oracle, DB2, MS Access, Sybase, Informix etc) through ODBC.
The T-FACTORY RTM+ supports data exchange with T-Factory NetLink Light clients, witch can be used for additional workplaces automation.
License policy: T-Factory RTM+ 6 is licensed for 1 PC with different number of channels. Versions of T-Factory RTM+ are available for 128, 256, 512, 1024, 2048, 4096, 8192, 32000, 64000 channels.
T-Factory NetLink Light Graphic Client |