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TRACE MODE Based Control System for Cement Production: Pay-Back in ... 1,7 Months, Net Profit 600%
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The "Nevyansky tsementnik" company (Russia) is the oldest cement factory in the Urals, which had been operating since the year of 1914. However today the "Nevyansky tsementnik" is one of the Russia's most technically advanced enterprises of this branch of industry with a complete cycle of the production of cement using the dry method. In terms of the volumes of production in the Urals region, the enterprise ranks the third place. In the all-Russian rating it has been assigned the 18th place.
Actually on the main objects of the technological line constituted by the rotating furnace and the refrigerator, a 500 I/O large TRACE MODE 5 based control system was implemented.
According to the technical director of the factory, the implementation of the control system resulted in stabilization of the technological process, providing an increase of hourly production efficiency of the rotating furnace from 115 ton/hour, up to 125 ton/hour (+ 8.7%). The half of such a success is attributed to the SCADA/HMI TRACE MODE 5 based control system effect.
As a result, the initial investment of $ 42.500 approx. made by the cement plant, according to Mr. N.Yu. Egorov, Deputy Superintendent of the Shop for control systems, led to the savings during the first year equal to $ 89100. The return on each dollar, invested into the TRACE MODE SCADA/HMI amounts to 6 dollars of the net profit (606.23%)! The pay-back period of the project - 1.7 months.
"With TRACE MODE implementation we got a positive experience" - says Mr. Egorov - "Now we plan to closely co-operate with AdAstra further for applications of such a convenient and reliable software". |
TRACE MODE In Dispatch Of a Cement Sludge Preparation Facility
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Permavtomatika, Authorized System Integrator of AdAstrA Research Group, LTD across the Urals, deployed a new dispatch system for the sludge preparation facility at Gornozavodskcement.
Permavtomatika will follow up on this innovation by designing an end-to-end control system for this enterprise. In future, the company aims to provide Gornozavodskcement with an end-to-end SCADA TRACE MODE 6-based control system.
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TRACE MODE HMI for Building Material Production in Uzbekistan
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PROIZCOMPAVTO (Fergana, Uzbekistan), AdAstra's authorized system integrator, has been successfully implementing TRACE MODE SCADA/HMI & SOFTLOGIC-system in process control systems at Uzbekistan enterprises producing cement, roofing slate, glass, glassware for more than 5 years.
PROIZCOMPAVTO's solutions are known for their economic efficiency (about $150 per a single input/output), effectiveness and high reliability, which has been verified by many well-known Uzbekistan industrial enterprises. |
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The New TRACE MODE SCADA/HMI Release 6.10.2 Available For Download
AdAstra Research Group, Ltd (Moscow, Russia) has announced a new release of integrated SCADA- and SOFTLOGIC- system TRACE MODE 6.10.2.
The release is now available for all registered users of TRACE MODE 6 SCADA/HMI for free (it is free for download from the User's Personal Account).
In accordance to increased security requirements of unauthorized access and user authentification in the process control software, new means of user rights management have been introduced. In the 6.10.2 some new features added, bugs detected fixed.
The new release 6.10.2 offers new software products and some improved features ...... |
TRACE MODE SCADA/HMI Controls Kudankulam Nuclear Power Plant Fire Safety System SKB Tensor company (Russia, Moscow region) has developed and successfully commissioned an automated fire safety system for units №1 and №2 of Kudankulam Nuclear Power Plant, India (Tamil Nadu).
The automated fire safety system for units №1 and №2 of Kudankulam nuclear power plant, India runs under control of TRACE MODE SCADA/HMI (AdAstrA, Russia).
TRACE MODE SCADA/HMI performs the following functions ...
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DPTA Corp is TRACE MODE SCADA/HMI Software Dealer In Ho Chi Minh City (Viet Nam) The Ho Chi Minh City based (Viet Nam) Duc Phong Technology and Automation Corporation (DPTA) has the status of AdAstrA Authorized Dealer. The corporatin has the experience and qualifications to sales and customer support for TRACE MODE SCADA/HMI software.
TECHNOLOGY CORPORATION AND GERMAN STYLE AUTO was established in 2006, with a team of professionals, engineers, management staff are formally trained, motivated and experienced customers always trust. |
TRACE MODE SCADA/HMI Controls Ventilation in a Riga Commercial and Office Center A Riga city based Sia Rameda company (Riga , Latvia) has used russian made TRACE MODE SCADA/HMI software to develop a control system for ventilation, heating and cooling equipment in the RD Holding commercial and office center in Riga (street Maskavas 240, Riga , Latvia).
The main purpose of the work is to connect all ventilation machines, chillers and heating units to a centralized computer, supervisory control system to ensure round the clock equipment monitoring from a single center.
The Sia Rameda engineers have replaced an old .... |
Training Video: Connecting Mitsubishi FX3U PLC to TRACE MODE SCADA/HMI via Melsec Protocol Learn how to connect a Mitsubishi Melsec FX3U PLC to TRACE MODE SCADA/HMI through built-in driver with our new free online video training.
To run the film just ....
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SCADA TRACE MODE In Process Control of The Biggest European Oil Shale Chemical Company
Viru RMT Ou (Estonia, EU), Authorized System Integrator of AdAstrA Research Group fulfilled reconstruction of control system for the 1000 tones gas generator retort at the main technological process of VKG oil shale company.
VKG Oil is the biggest oil shale chemical industry in Europe, the main field of activity of which is thermal processing of oil shale. 1.4 million tons oil shale is reprocessed per year. The company produces various fuel oils, which are characterized by low viscosity and a setting point below -25ºC, oil coke and pitch, summary oil shale phenols, antiseptic wood impregnation oil and bitumen.
The return of investment in reconstruction of SCADA TRACE MODE based gas generator control system was achieved within... |
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Teknofeed Uses TRACE MODE HMI in Fodder Additives Plant Batching Control A Belgorod based AIT company (South of Russia) has successfully used TRACE MODE SCADA/HMI software to develop and to implement a batch control system for manufacturing of fodder additives. The control system has been installed in facility of TeknoFeed (Tshebekino, Belgorod area, Russia).
The main task of the TeknoFeed control system consists in the most precise batch dosing of fodder additives. The control system maximizes batch dosing accuracy of loose and liquid components (acids) according recipes.
The TeknoFeed batch control system includes ... |
TRACE MODE SCADA/HMI In Control of The Biogas Fuel Production Plant in Poland The Test company (Poland) used the TRACE MODE SCADA/HMI software to build the control system for the plant of biogas fuel production from the sewerage - Elbląskie Przedsiębiorstwo Wodociągów i Kanalizacji w Elblągu Sp. z o.o., situated in Elblag city in north-eastern Poland.
The Elblag city is a Polish leader in energy production from renewable sources, including biogas and biomass.
According to the developers of biofuel production systems, the use of SCADA TRACE MODE has reduced the overall cost of the project in two-three times (compared to the same level SCADA software).
The system monitors the following values ... |
Adastra Releases TRACE MODE 6 RTM for Linux AdAstra Company (Russia) announced the release of real-time monitor (LinRTM) for the operating system Linux.
TRACE MODE RTM is the main runtime module of the integrated TRACE MODE 6 SCADA/HMI software, designed to operate on operator workstations.
The new LinRTM provides ...
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The Brodsky Refinery (Bosnia) Implements TRACE MODE SCADA/HMI for EURO 5 Gasoline Production In Bosnia, the Bosanski Brod refinery launched a second production line, which was repaired by the Russian company Zarubezhneft. Now the plant is able to produce the gasoline conforming to the Euro 5 standard.
The operator control systems for the gasoline production at the Bosanski Brod refinery were developped and implemented by several Russian system integrators. All integrators used Russian SCADA-software TRACE MODE 6 (AdAstra Research Group, Moscow) for process control of gasoline production.
New Brodsky refinery control system consists of the following parts ... |
A New Free Driver for OMRON Sysmac PLC AdAstra Research Group (Moscow, Russia) has released a new version of the free TRACE MODE SCADA/HMI driver for the OMRON programmable logical controller. The new driver is built in the TRACE MODE SCADA/HMI 6.09 release and above.
A video tutorial demonstrating the technology of OMRON PLCs connecting over the network via UDP using the free built-in driver, is available.
The new driver is much faster, easier and more functional than the previous ones. The new TRACE MODE OMRON PLC driver has the following important features... |
TRACE MODE 6 SCADA/HMI In Control Of City Water Supply Utilities The Iron–Technik company (Ust -Kamenogorsk, Kazakhstan), an AdAstra authorized system integrator, has launched into commercial operation an automation system for municipal public utility named "Oskemen" (Ust -Kamenogorsk, Kazakhstan ).
The new control system is build with TRACE MODE SCADA/HMI software and embraces 14 plants of the "Oskemen water utility" enterprise, e.g... |
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